Tamil Nadu has the largest concentration of spinning mills in India, many around Coimbatore, Tiruppur and Dindigul. A mill converts cotton to yarn on thin margins, where cotton cost, yarn realisation and power cost per kilogram decide everything.
01
Cotton
PurchaseLot, station, variety and test results
Bale managementBale-wise stock with fibre properties
MixingLots issued to each mixing, with cost
Contamination and trashRecorded by lot
02
Production
One per cent of yarn realisation is worth more than most cost-cutting projects.
DepartmentsBlow room, carding, drawing, simplex, ring frame, winding
Count-wise outputBy machine and shift
EfficiencySpindle utilisation and stoppages
WasteUsable and saleable waste by department
Yarn realisationYarn produced per kilogram of cotton
03
Power
Power is the second largest cost. Units per kilogram by count, with wind, solar and grid sources tracked, shows true conversion cost.
04
Sales
Count-wise stockAgent salesExport contractsYarn test reportsDispatch and outstanding
05
Cost
One-time development cost, AMC free for a year.
One-time
Development cost, agreed before work starts
1 year
Of AMC included free after go-live
Yours
Source code and data, with no per-user fee
