ERP & Industry Software

Shop Floor and Machine Monitoring Software for Pune's Chakan and Bhosari Units

Machine monitoring for Pune shop floors: live status from CNCs and presses, OEE, downtime reasons, operator tablets and integration with ERP.

Purushottam Kumar Suman
Purushottam Kumar Suman
Founder & CEO, Drema AI
6 min read
Servers in a data centre

Ask a shop owner in Bhosari how many hours his CNC machines actually cut yesterday and the honest answer is usually a guess. Monitoring studies in machine shops commonly find real cutting time far below what owners assume, with the rest lost to setups, waiting and small stops.

01

What is captured

Machine statusRunning, idle, setup, alarm, from the controller or a sensor
Part countsAgainst the job and cycle time
Downtime reasonsSelected by the operator on a tablet
Operator and shiftWho ran what
RejectionsWith reason, at the machine
02

OEE made practical

Availability, performance and quality multiplied together give overall equipment effectiveness. The number matters less than the list of reasons behind lost time, ranked.

The top three downtime reasons usually account for most of the loss. Fix those.

03

Connecting old and new machines

Recent CNCs expose data over standard protocols. Older machines and presses need a low-cost sensor on the spindle, cycle signal or current draw. Both feed the same dashboard.

04

Visibility and AI

Live shop dashboardShift reports on WhatsAppAndon alertsPredictive maintenanceCycle time drift alerts
05

Cost

Monitoring platforms charge per machine per month. We build and install once, with a year of AMC free.

One-time
Development cost, agreed before work starts
1 year
Of AMC included free after go-live
Yours
Source code and data, with no per-user fee
Purushottam Kumar Suman
Written by
Purushottam Kumar Suman
Founder & CEO, Drema AI

Founder and CEO of Drema AI. Builds AI systems, SaaS platforms and industry software — and writes about what actually survives production.

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