ERP & Industry Software

Foundry and Casting ERP Software for Rajkot Manufacturers

Foundry ERP for Rajkot: pattern management, melt and heat records, moulding, fettling, rejection analysis, casting cost per kilogram and customer schedules.

Purushottam Kumar Suman
Purushottam Kumar Suman
Founder & CEO, Drema AI
6 min read
Factory floor with industrial machinery

A foundry's profit is decided by three numbers: yield from liquid metal to good casting, rejection rate, and power consumed per tonne. Most foundries in Rajkot and Shapar know these roughly at month-end, which is too late to act.

01

What a foundry ERP tracks

Patterns and toolingLocation, life, customer ownership and repairs
MeltingHeat-wise charge mix, spectro results and tapping temperature
Moulding and core makingBoxes made, sand tests and core consumption
PouringHeat-to-mould linkage for traceability
Fettling and shot blastingPiece-rate labour and output
InspectionDefect-wise rejection by part, pattern and heat
Machining and dispatchIn-house or vendor, against customer schedules
02

Costing a casting

Metal, melting loss, power, sand and core, labour, rejection and machining make up cost per kilogram. Software should compute this per part, so quotations are based on evidence.

If you quote every casting at one rate per kilo, some parts are losing money quietly.

03

Rejection analysis

Linking each rejection to its heat, pattern, moulder and defect type turns a pile of scrap into a list of causes.

Blow holesShrinkageSand inclusionCold shutMismatchHardness failure
04

AI on foundry data

Models trained on your own heats relate chemistry, temperature and sand properties to rejection, and warn when a heat looks risky before it is poured.

05

Cost

One-time development cost and a year of free AMC, in place of yearly software rent.

One-time
Development cost, agreed before work starts
1 year
Of AMC included free after go-live
Yours
Source code and data, with no per-user fee
Purushottam Kumar Suman
Written by
Purushottam Kumar Suman
Founder & CEO, Drema AI

Founder and CEO of Drema AI. Builds AI systems, SaaS platforms and industry software — and writes about what actually survives production.

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