The estates at Vapi, Ankleshwar, Panoli and Dahej produce dyes, pigments, agrochemicals and pharma intermediates. A typical product passes through several reaction stages, with intermediates stored, solvents recovered and effluent treated, all under close watch from the pollution control board.
01
Multi-stage production
Stage-wise batchesEach intermediate as stock with its own yield
Reactor planningWhich product in which vessel, with cleaning time
Solvent recoveryFresh, recovered and lost quantities
Batch genealogyFinal product traced back through every stage
Job workProcessing for others and by others, with material accounts
02
Environmental records
Effluent generation by batch, treatment plant logs, hazardous waste manifests and consent limits should come out of production data rather than be compiled separately at inspection time.
If effluent per batch is known, the monthly return writes itself.
03
Costing with recovery
True cost depends on how much solvent comes back and how much by-product sells. Costing that ignores recovery misprices products.
04
Customer and export compliance
Certificates of analysisCustomer specificationsSafety data sheetsRegulatory declarationsDangerous goods documentsSample tracking
05
Cost
One-time cost, free AMC in the first year, no user licences.
One-time
Development cost, agreed before work starts
1 year
Of AMC included free after go-live
Yours
Source code and data, with no per-user fee
