Ludhiana makes most of India's bicycles and a large share of their components: rims, chains, hubs, frames, saddles. The same press shops, forging units and plating plants supply tractor and two-wheeler makers. Margins per piece are small, so control has to be exact.
01
Shop-wise tracking
Press and forgingRaw material by heat, strokes, scrap and die life
MachiningOperation-wise output and rejection
Heat treatmentBatch records and hardness
Plating and paintingIn-house or job work, with rework
AssemblyKits, line output and shortages
DispatchOEM schedules, dealer orders and exports
02
Scrap and weight
Steel is bought by weight and sold by piece. Tracking input weight, output pieces and scrap by part shows where material is being lost.
Grams per piece, multiplied by lakhs of pieces, is where the margin hides.
03
Supplying OEMs
Schedule importAdvance shipment noticesBarcode labelsPPAP and inspection recordsRejection and debit notesPrice amendments
04
E-bikes and exports
Units moving into e-bikes add battery and motor serial tracking and warranty. Exporters add container planning and buyer-specific packing.
05
Cost
No licence per supervisor. One build cost, AMC free for a year.
One-time
Development cost, agreed before work starts
1 year
Of AMC included free after go-live
Yours
Source code and data, with no per-user fee
